AAC Manufacturing Solutions

A complete path to AAC production

From feasibility to a running line, E-Crete provides the technology, plant design, and production support manufacturers need to add Autoclaved Aerated Concrete to their product mix.

The Product Line

Blocks and panels for a modern building system

e-crete® AAC is produced as precise, lightweight blocks and non-reinforced panels — a single material that delivers structure, insulation, fire resistance, and sound control. It's roughly one-fifth the weight of conventional concrete, yet workable with standard tools.

Non-combustible STC up to 55 ~⅕ the weight of concrete Mold & pest resistant
What We Provide

A turnkey manufacturing solution

Every engagement is scoped to where you are — evaluating the opportunity, building a plant, or scaling an existing operation.

01

Feasibility & Business Case

Market analysis, raw-material sourcing, and plant economics to determine whether AAC fits your region and goals.

02

3AC Technology License

Access to patented Svanholm formulations, equipment designs, and trade secrets that drive the lowest-cost production process.

03

Plant Design & Layout

Smaller-footprint, lower-manpower facility design engineered around continuous 350 m³/day output.

04

Production & QC Support

Commissioning, operator training, and quality control built on RILEM practices and ASTM & UL requirements.

05

Market Development

Help educating architects, training installers, and positioning AAC with builders to build durable regional demand.

06

Capital & Partnerships

Introductions and structure for financing groups and equipment partners interested in AAC plant development.

The Production Process

The world's lowest-cost AAC production process

A continuous, low-waste line: high-pressure autoclave curing recovers and reuses water and thermal energy, trimmings are fully recycled, and no pollutants or hazardous wastes are created.

< 45 min
to cast, cure, and cut on proprietary 3AC technology
350 m³ / day
continuous output — 8 operators per shift, running 24/7
Under $15M
target capital for a complete 350 m³/day plant
01
Mill & Mix

Sand or fly ash, lime, cement, water, and aluminum.

02
Cast & Rise

Poured into molds where the mix expands and sets.

03
Wire Cut

Green cake wire-cut to exact block and panel sizes.

04
Autoclave

High-pressure steam curing; water and heat recovered.

↓ Download the e-crete® AAC Technical Guide (PDF · 63 pp.)

Ready to scope an AAC line for your market?

Tell us about your production goals and we'll help you evaluate feasibility, plant design, and timing.

Request a Feasibility Conversation →